RCAM Technologies
Senior R&D Engineer, 3D Concrete Printing
9 months ago
About the Job
- An experienced engineer with a strong background in Mechanical Engineering, Civil Engineering, Materials Science, or a related field
- A specialist in large format additive manufacturing, robotics, construction technology, and/or concrete.
- Skilled in managing R&D projects, teams, and facilities
- A hands-on leader with experience designing, testing, and implementing new technologies
- A collaborative, adaptive problem solver with strong communication skills
- Motivated by working in a fast-paced, entrepreneurial environment
As the Senior R&D Engineer, you will lead Sperra’s New York-based 3D concrete printing R&D facility. You will be responsible for leading facility operations, developing new systems for large-scale additive manufacturing, and spearheading the advancement of 3D printing technologies for renewable energy applications.
- Oversee day-to-day operations of Sperra’s 3D concrete printing facility in Rochester, NY
- Lead the development of new methods, systems, and technologies for large-scale 3D concrete printing
- Manage R&D projects, timelines, and team members to meet research objectives
- Design and prototype equipment and systems for concrete printing processes
- Develop testing methods, analyze results, and refine designs to improve manufacturing efficiency and product quality
- Collaborate with internal teams and external partners to drive innovation
- Ensure safety protocols and regulatory standards are met in the facility
- Mentor and guide junior engineers and interns
- Prepare technical reports, documentation, and presentations for internal stakeholders and funding agencies
- Contribute to long-term strategic planning for Sperra’s R&D initiatives
- Other duties as assigned
- B.S. in Mechanical Engineering, Civil Engineering, Materials Science, or related discipline
- 5+ years of experience in additive manufacturing, R&D, or related engineering fields
- Proven experience managing projects, facilities, or teams in a technical environment
- Strong expertise in mechanical design and manufacturing processes, including 3D printing
- Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and mechanical analysis tools
- Experience with materials science and mechanical testing of concrete
- Strong organizational, leadership, and problem-solving skills
- Excellent written and verbal communication abilities
- Ability to work independently and collaboratively, balancing hands-on technical work with management responsibilities
- M.S. or Ph.D. in Mechanical Engineering, Civil Engineering, Materials Science, or related discipline
- Expertise in large-scale additive manufacturing, automation, or construction technologies
- Experience with concrete materials, mix design, or related construction technologies
- Familiarity with finite element analysis tools (e.g., COMSOL, ANSYS)
- Annual salary of $100,000 to $150,000
- Hybrid work at Sperra’s Rochester, NY Facility
- Ten (10) paid holidays per year
- 4 weeks paid time off plus 6 days paid sick leave per year
- 401(k) retirement savings plan
- Health, dental, and vision insurance
- Preferred computer and peripherals
About the Company

RCAM Technologies
<p>Founded in 2017, RCAM Technologies is a climate tech startup dedicated to reducing the cost of renewable energy and creating domestic jobs using automated concrete manufacturing technologies. RCAM is developing and demonstrating a suite of 3D printed concrete products including wind turbine towers, anchors for floating solar, wave, and wind energy systems, and a long-duration subsea energy storage technology. In 2022, RCAM installed its 3D concrete printing system in AltaSea at the Port of Los Angeles, establishing the world’s first facility for 3D concrete printing R&D and prototyping in a port. RCAM has received funding from agencies including the National Science Foundation, Department of Energy, California Energy Commission, NYSERDA, and NOWRDC. RCAM received the 2021 Innovation of the Year Award from the Business Network for Offshore Wind for its modular concrete fixed bottom foundation and won “Highest Potential Impact” in the 2022 National Energy Storage Summit Pitchfest hosted by Lawrence Berkeley National Laboratory.</p>
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