The purpose of this internship is to investigate and optimize the thermal management of busbars used in electric vehicle (EV) systems, particularly in applications where one side of the busbar is exposed to significant heat due to components such as contactors or fuses, while the other side is actively cooled. These components have strict maximum operating temperature limits that must not be exceeded to ensure system reliability and safety. This research will focus on how the integration of heatsinks can contribute to improved thermal performance. The study will combine theoretical analysis with the design and execution of thermal experiments. The goal is to develop practical design guidelines or solutions that can be applied in real-world EV power distribution systems, aligning with Sensata Technologies’ focus on high-performance sensing and power management solutions.<ul><li>Design and simulate thermal models to predict temperature distribution across the busbar.</li><li>Investigate the effectiveness of various heatsink configurations and materials in dissipating heat.</li><li>Set up and perform thermal experiments to validate theoretical models and simulations.</li><li>Collect and analyze experimental data to assess thermal performance.</li><li>Propose design improvements or guidelines for optimal thermal management in EV applications.</li><li>Document findings and present results to the engineering team at Sensata Technologies Hengelo. 4–6 main tasks the intern will support.</li><li>Collaborate in a self-sufficient manner within a cross-functional team.</li></ul>Required Qualifications / Skills<ul><li>Currently pursuing a Bachelor’s or Master’s degree in Mechanical, Electrical or Automotive engineering</li><li>Proactive, curious, eager to learn, and detail-oriented</li><li>Strong communication and analytical skills</li><li>Proficient in Microsoft Office (Excel, PowerPoint, Word)</li><li>Solidworks experience</li><li>Language skills: English required</li></ul>Internship may be combined with a graduation project if applicable<h1>SmarterTogether</h1><ul><li>Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing</li><li>Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication</li><li> As OneSensata, we are working together to make things work together </li></ul>Click here to view <a href="https://www.sensata.com/sensata-recruitment-privacy-policy">Sensata Recruitment Privacy Statement</a>Click here to view our <a href="https://www.sensata.com/sites/default/files/a/sensata_china_recruitment_privacy_policy.pdf">Sensata Recruitment Privacy Statement for China</a>NOTE:  If you are a current Sensata employee (or one of our Affiliates), please back out of this application and log into Workday via the Company Intranet to apply directly.  Type "FIND JOBS" in the Workday search bar.

Since 1963, Dynapower has provided power electronics solutions, along with an array of aftermarket services focused on continuous reliability and efficiency to an ever-expanding global customer base. We are a trusted leader in all types of power conversion equipment including high power rectifiers, inverters, DC/DC converters, integrated battery energy storage systems and transformers for use in hydrogen, e-mobility, energy storage, industrial, mining, defense and research applications. With headquarters and a 150,000 square-foot vertically integrated manufacturing facility in South Burlington, VT, Dynapower is collaborating with our partners and clients to shift the way our world uses power and advance our resilient, clean energy future.

Engineering Intern

The purpose of this internship is to investigate and optimize the thermal management of busbars used in electric vehicle (EV) systems, particularly in applications where one side of the busbar is exposed to significant heat due to components such as contactors or fuses, while the other side is actively cooled. These components have strict maximum operating temperature limits that must not be exceeded to ensure system reliability and safety. This research will focus on how the integration of heatsinks can contribute to improved thermal performance. The study will combine theoretical analysis with the design and execution of thermal experiments. The goal is to develop practical design guidelines or solutions that can be applied in real-world EV power distribution systems, aligning with Sensata Technologies’ focus on high-performance sensing and power management solutions.<ul><li>Design and simulate thermal models to predict temperature distribution across the busbar.</li><li>Investigate the effectiveness of various heatsink configurations and materials in dissipating heat.</li><li>Set up and perform thermal experiments to validate theoretical models and simulations.</li><li>Collect and analyze experimental data to assess thermal performance.</li><li>Propose design improvements or guidelines for optimal thermal management in EV applications.</li><li>Document findings and present results to the engineering team at Sensata Technologies Hengelo. 4–6 main tasks the intern will support.</li><li>Collaborate in a self-sufficient manner within a cross-functional team.</li></ul>Required Qualifications / Skills<ul><li>Currently pursuing a Bachelor’s or Master’s degree in Mechanical, Electrical or Automotive engineering</li><li>Proactive, curious, eager to learn, and detail-oriented</li><li>Strong communication and analytical skills</li><li>Proficient in Microsoft Office (Excel, PowerPoint, Word)</li><li>Solidworks experience</li><li>Language skills: English required</li></ul>Internship may be combined with a graduation project if applicable<h1>SmarterTogether</h1><ul><li>Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing</li><li>Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication</li><li>&nbsp;As OneSensata, we are working together to make things work together&nbsp;</li></ul>Click here to view <a href="https://www.sensata.com/sensata-recruitment-privacy-policy">Sensata Recruitment Privacy Statement</a>Click here to view our <a href="https://www.sensata.com/sites/default/files/a/sensata_china_recruitment_privacy_policy.pdf">Sensata Recruitment Privacy Statement for China</a>NOTE:&nbsp; If you are a current Sensata employee (or one of our Affiliates), please back out of this application and log into Workday via the Company Intranet&nbsp;to apply directly.&nbsp; Type "FIND JOBS" in the Workday search bar.

Engineering Intern

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Dynapower

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