Cell Assembly Weld Engineer
ABOUT ONE
To transition away from fossil fuels, the world needs innovative and affordable technology. That’s why Our Next Energy (ONE) is accelerating the world’s progress toward net zero emissions and electrification by doubling the range of electric vehicles, prioritizing safety and building a sustainable U.S. supply chain.
Founded in 2020, ONE designs and manufactures energy storage solutions for vehicles, renewables and the grid that use safe, sustainable LFP chemistry based on abundant iron. ONE is headquartered in Novi, Michigan with offices in Fremont, CA.
ONE is looking for a wide variety of innovators to help us engineer, test, improve, manufacture and market our technology. Join the #ONETeam today and be part of Forbes #3 “Best Startups to Work For” in 2023.
ONE team members are transforming the energy storage industry worldwide. The future will arrive faster if we build it together. Visit www.one.ai/careers for more information.
Job Summary:
The Cell Assembly Weld Engineer is responsible for developing and optimizing welding processes within the cell assembly line for electric vehicle (EV) manufacturing. This role involves implementing advanced welding techniques, ensuring high-quality welds, and collaborating with cross-functional teams to improve manufacturing efficiency and product quality.
Key Responsibilities:
- Develop, implement, and optimize welding processes for cell assembly, including laser welding, resistance welding, and ultrasonic welding.
- Establish welding parameters to achieve high-quality, consistent welds with minimal defects.
- Evaluate and select welding equipment, tools, and materials to support production needs.
- Develop and maintain welding standards, procedures, and specifications.
- Conduct welding inspections and quality checks, utilizing non-destructive testing (NDT) methods when necessary.
- Implement corrective actions to address welding defects and process deviations.
- Analyze welding process data to identify trends, opportunities for improvement, and cost-saving initiatives.
- Lead and support lean manufacturing and Six Sigma projects to enhance productivity and reduce waste.
- Work closely with design, quality, and production teams to address welding-related challenges.
- Provide training and technical support to welding technicians and operators.
Qualifications:
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Materials Science, or a related field.
- 3-5 years of experience in welding engineering, preferably within EV or automotive manufacturing.
- Experience with cell assembly processes and battery module manufacturing is a plus.
Skills:
- Proficiency in welding techniques such as laser welding, resistance welding, and ultrasonic welding.
- Knowledge of welding standards (e.g., AWS, ISO) and NDT methods.
- Familiarity with CAD software, welding simulation tools, and automation systems.
- Strong analytical, problem-solving, and project management skills.
- Excellent communication and collaboration abilities.
Physical Demands:
- Prolonged periods of standing, walking, and moving around the manufacturing or fabrication floor.
- Frequent bending, kneeling, and crouching to inspect welds and equipment.
- Ability to lift and carry objects weighing up to 50 pounds independently.
- Manual dexterity to operate welding equipment, tools, and measuring instruments.
- Occasional work in confined spaces and at varying heights using ladders or lifts.
- Good vision, including close-up work, color differentiation, and depth perception to assess weld quality and read blueprints.
- Tolerance to exposure to heat, fumes, noise, and industrial environments while adhering to safety standards.
- Ability to wear required personal protective equipment (PPE) for extended periods, including welding helmets, gloves, safety glasses, and respirators if necessary.